Challenge

The client’s workflow involved processing scanned vendor P&IDs, many of which contained:

  • Low-contrast tag numbers
  • Inconsistent formatting (e.g., A1-FT-1O3 instead of A1-FT-103)
  • Minor OCR distortions that made automated post-processing difficult

These small errors broke tag associations in downstream MTOs and created costly rework. Manual correction was slow, and internal teams lacked a structured way to decide:

“Is this tag 1O3, 103, or 1D3 — and how sure are we?”

Solution

Storm Consulting enabled the OpenAI-enhanced reasoning layer in eAI, allowing:

  • Automated suggestions for corrected tag numbers
  • Use of surrounding context (nearby tags, loop numbers) to infer likely values
  • Human review of suggestions before committing changes

The prompt logic used only anonymized, cleaned text, and no actual drawings or vendor-specific data were sent to OpenAI.

Implementation Highlights

  • Applied a “tag correction prompt” with 2–3 nearby tag samples
  • Limited outputs to tag format rules (e.g., XX-FT-123, 41-PT-255)
  • Suggestions integrated directly into the annotation UI
  • Engineers could accept, reject, or edit the correction
  • Every change was logged with before/after states for traceability

Results

MetricPre-AI WorkflowWith OpenAI Correction
Tag OCR accuracy (raw)~85%~95% (with OpenAI prompt)
Human correction effort100% of tags reviewed~20% required manual review
Engineer-hours saved (per 100 P&IDs)~12–15~5
False suggestions< 5% (flagged and skipped)< 5%
Data export formatManualStructured, corrected CSV

“I didn’t expect a language model to understand P&ID tags — but it consistently suggested the right corrections. That changed everything.” — QA Engineer, Client Team

💡 Why It Worked

  • Engineers trusted the prompt-driven suggestions, since they could see the logic behind each correction
  • Tag formatting rules and nearby references anchored OpenAI’s responses
  • The system never auto-applied changes — validation stayed in the loop
  • Suggestions were contextual, not just spelling corrections

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